What Are The Hazardous Area ATEX Classifications?
 

 

 

The Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR) require employers to control the risks to safety from fire and explosions 

Many workplaces may contain explosive or potentially explosive atmospheres.

Examples include places where work activities create or release flammable gases or vapours, such as vehicle paint spraying, or in workplaces handling fine organic dusts such as grain flour or wood.

Employers must classify areas where hazardous explosive atmospheres may occur into zones.

The classification given to a particular zone, and its size and location, depends on the likelihood of an explosive atmosphere occurring and its persistence if it does. Schedule 2 of DSEAR contains descriptions of the various classifications of zones for gases and vapours and for dusts.

             GASES VAPOURS & MISTS                              DUSTS                            EQUIPMENT CATEGORY

Zone 0

Zone 20

Category 1

A place in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapour or mist is present continuously or for long periods or frequently.

A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently.

Zone 1

Zone 21

Category 2

A place in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapour or mist is likely to occur in normal operation occasionally

A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur in normal operation occasionally.

Zone 2

Zone 22

Category 3

A place in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapour or mist is not likely to occur in normal operation but, if it does occur, will persist for a short period only.

A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but, if it does occur, will persist for a short period only

Notes: Layers, deposits and heaps of combustible dust must be considered as any other source which can form an explosive atmosphere. "Normal operation" means the situation when installations are used within their design parameters.

Notes: Category 1 equipment can also be used in zones 1 and 21.  Category 1 and 2 equipment can be used in zones 2 and 22.

 

The Employer must undertake a Risk Assessment to identify the zone applicable. To identify equipment suitable for the specified zone the user should check that the equipment supplied is appropriate by reference to

  • Classification of the hazardous area zones, shown in the table above

  • Temperature class or ignition temperature of the gas or vapour involved according to the table below

 

 

Temperature Classification

Maximum Surface Temperature, °C

Ignition Temperature of gas mists or vapour, °C

T1

450

>450

T2

300

>300

T3

200

>200

T4

135

>135

T5

100

>100

T6

859

>85

 

Electrical equipment for use in explosive atmospheres should be marked with:

  

  •  CE Mark

  •  Explosion protection symbol “Ex” in a hexagon,

  •  Symbol of the Group:  I = Mining products, II = Non-Mining products

  •  Equipment category number see zoning table overleaf

1 = Category 1

2 = Category 2

3 = Category 3

 

  •  Atmosphere cause indicator

= ‘G’    (concerning explosive atmospheres caused by gases, vapours or mists)

= ‘D’    (concerning explosive atmospheres caused by dust)

= ‘G D’ (concerning explosive atmospheres caused by gas/vapour/mist/dust)

  • The symbol EEx to indicate that the product conforms with one or more ATEX standard 

  •  Symbols for certain types of optional additional protection

‘o’ oil immersion

‘p’ pressurisation

‘q’ powder filling

‘d’ flameproof enclosure

‘e’ increased safety

‘ia’ or ‘ib’ intrinsic safety

‘m’ encapsulation

  •  Explosion groups 1, 11A, 11B, 11C if optional protection d ia, ib or q

  •  If temperature rating part of selection criteria a “T” marking, see Temperature Table above.

 

These indicate limitations to safe use.  Other information necessary for safe use may also be marked.

 

for example:  II 1 G EEx T4

Non-Mining products, Group II, Category 1 for use in gas/vapour/mist –atmospheres, max temp 135°C

 

 II 3 D EEx T5

Non-Mining products, Group II, Category 3 for use in dust – atmospheres, max temp 100°C

 

Employers and those installing equipment should consider the marking and documentation provided with “Ex” equipment when it is being installed.

 

All products must be also marked with:

  •  name and address of the manufacturer,

  •  designation of series or type,

  •  serial number (if any)

  •  the year of construction.

 
   Source of Information:

http://www.hse.gov.uk/comah/sragtech/techmeasareaclas.htm

http://www.hse.gov.uk/fireandexplosion/zoning.pdf

EU ‘Guideline on the application of Directive 94/9/EC

   version 1.0

sheet 33